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Automotive · Robotics Integration

Vision-Guided Pick Cell Integration

Problem

A Tier 1 supplier needed a vision-guided pick cell added to an existing line without extending the footprint or the takt time.

Engineering Solution

Integrated a 6-axis arm with vision-guided part recognition into the existing safety envelope, and re-sequenced upstream logic to hold cycle time.

Measurable Outcome

Takt time held within 0.4 seconds of baseline, with zero footprint increase and a mis-pick rate under 0.02%.

0.02%
mis-pick rate
+9% OEE
attributable to reduced manual handling

The client's constraint wasn't the robot — it was the floor. Any new equipment had to fit inside an existing safety envelope with zero footprint increase, on a line already running at a tight takt time.

We integrated a 6-axis articulated arm with vision-guided part recognition, built a part-recognition library against the client's actual SKU mix, and re-sequenced the upstream logic to absorb the added cycle step without a rate loss.

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